JACK ZINK
Phoenix
Summary
Results-oriented Aerospace Engineer specializing in gas turbine engine testing and production management. Led teams to develop test plans and implement process improvements that enhanced operational efficiency and customer satisfaction. Skilled in root cause analysis and delivering timely solutions to minimize risks, with strong project management, problem-solving, and technical writing capabilities.
Overview
20
20
years of professional experience
1
1
Certification
Work History
Lab Test Engineer, Engines and Power Systems
Honeywell Aerospace
San Tan Remote Test Facility
01.2017 - Current
- Propulsion test leader, responsible for all aspects of gas turbine engine test facility, including ambient environmental controls, instrumentation / data acquisition programs, and Test facility stewardship
- Managed operational capability of turbofan enclosed cells, open air fan cells, acoustic cells, turboprop test stands, and fire test facilities, ensuring optimal performance and reliability.
- Developed test plans for aerospace systems and components.
- Collaborated with engineering teams to identify test requirements.
- Conducted root cause analysis on system failures during testing.
- Focal point for any test-related issues, providing tactical solutions to ensure on-time engine delivery and development of strategic plans to mitigate risk of recurrence
- Mentored junior engineers on testing methodologies and tools.
- Facilitated meetings on system upgrades, support equipment failure investigations, test workflow, and safety briefings to enhance communication and address key issues.
- Site workflow, coordinating testing schedules, and managing manpower requirements for the site.
- Site budget management and Strategic planning focal.
- Implemented change management efforts within the test facility, driving improvements in processes and compliance.
Interim Test Engineering Manager, Engines & Power Systems
Honeywell Aerospace
Research and Development Assembly
01.2022 - 12.2022
- Managed project execution, capital projects, department budget, workflow, facilities, and new product development.
- Led R&D assembly team of 15, including Level II technicians and advanced mechanical design engineers.
- Challenged team to identify solutions, overcome barriers, and streamline daily operations.
- Mentored direct reports, encouraging growth and collaboration through evaluations and merit.
Test Cell Engineer II, Integrated Supply Chain, Advanced Manufacturing Engineering
Honeywell Aerospace
01.2014 - 01.2017
- Oversaw operational capability of 32 test cells, ensuring seamless three-shift technician coverage.
- Redesigned test support systems to address obsolescence and improve customer witness operations.
- Served as primary contact for test-related issues, resolving challenges for timely engine delivery.
- Conducted first article inspections and identified discrepancies in test instructions and acceptance procedures.
- Implemented water brake repair and optimization program with external vendor collaboration.
- Coordinated with instrumentation teams to enhance data acquisition and facilitate testing.
- Designed and fabricated support tooling to optimize test efficiency.
- Performed root cause analysis, component failure investigations, and corrective action initiatives.
Sr. Technical Support Engineer, Defense and Space, Global Technical Operations
Honeywell Aerospace
01.2011 - 01.2014
- Supported both foreign and domestic military customers as a member of the Global Technical Operations team specializing in aircraft auxiliary power and M1 Abrams vehicle propulsion systems.
- Led customer witness component failure investigations, ensuring thorough analysis and resolution.
- Conducted Root Cause and Corrective Action (RCCA) activities, authored and presented detailed investigation reports and technical briefs to customers.
- Published findings and presented actionable recommendations to customers, enhancing operational effectiveness.
- Provided training and support to Honeywell Field Service Engineers, US Army Reserve / National Guard members, and Foreign Military Service members around the world.
- Conducted audits of customer overhaul facilities in Egypt and Saudi Arabia as part of the site survey team.
Engineering Technician, Engineering Test Services, Development Assembly
Honeywell Aerospace
01.2008 - 01.2011
- Developed HGT-1700 APU, now operational in Airbus A-350 XWB airliner, enhancing aircraft performance and reliability.
- Completed A-350 First Engine To Test (FETT) ahead of schedule, contributing to project timeline efficiency.
- Assembled engines, fabricated parts/tooling, and contributed to parts design for Engineering Test Services (ETS) research and development projects.
Assembly Mechanic, Phoenix Engines CoE
Honeywell Aerospace
01.2006 - 01.2008
- Inspected and assembled Honeywell gas turbine engines.
- Assembled gas turbine engines from issued parts lists and provided test cell support to ensure operational readiness.
- Trained technicians and supported engineering on Lean Manufacturing / Six Sigma modifications to optimize assembly efficiency.
- Improved work instructions, streamlining processes and enhancing clarity for assembly tasks.
- Supported various new production assembly improvement tasks.
- Supported foreign and domestic civilian / military aviation customers.
- Used parts blueprints to inspect parts for out of tolerance conditions.
Education
Customer Services Academy Certification -
Arizona State University, W.P. Carey School of Business
Tempe, AZ01-2013
Bachelor of Science - Aeronautical Science, Aviation Workplace Safety
Embry-Riddle Aeronautical University
Phoenix, AZ01-2011
Associate of Applied Science - Aircraft Maintenance Technology
Chandler Gilbert Community College
Chandler, AZ01-2005
Skills
- Test planning
- Test execution
- Data acquisition and analysis
- Troubleshooting and diagnostics
- Root cause analysis
- Performance optimization
- Process improvement
- Agile methodologies
- Technical mentoring
- Team leadership
- Effective communication
- Attention to detail
Military History
United States Navy, 01/97 - 12/05, Aircraft Handler Petty Officer Third Class (ABH3), CVN-72 Flight Deck work center supervisor and Safety Officer, Crash and salvage team member, Aircraft Rescue and Fire Fighting scene leader, Performed over 23,000 safe aircraft moves, Contributed to Airwing 97% sortie completion rate, Flag Letter of Commendation from Battle Group Commander, Letter of Commendation from Commanding Officer, Meritorious Unit Commendation (awarded twice), Expeditionary service medal (awarded twice), Good conduct service medal
Languages
Spanish
Elementary
Czech
Elementary
Certification
- six sigma green belt
- A&P certification
Accomplishments
- Honeywell Outstanding Engineer Award 2018
Affiliations
- Honeywell FUTURESHAPER High School Robotics Competition Mentor - 2025
- Aerospace Mentorship Program (AMP) Mentor - 2023-24
Timeline
Interim Test Engineering Manager, Engines & Power Systems
Honeywell Aerospace
01.2022 - 12.2022
Lab Test Engineer, Engines and Power Systems
Honeywell Aerospace
01.2017 - Current
Test Cell Engineer II, Integrated Supply Chain, Advanced Manufacturing Engineering
Honeywell Aerospace
01.2014 - 01.2017
Sr. Technical Support Engineer, Defense and Space, Global Technical Operations
Honeywell Aerospace
01.2011 - 01.2014
Engineering Technician, Engineering Test Services, Development Assembly
Honeywell Aerospace
01.2008 - 01.2011
Assembly Mechanic, Phoenix Engines CoE
Honeywell Aerospace
01.2006 - 01.2008
Customer Services Academy Certification -
Arizona State University, W.P. Carey School of Business
Bachelor of Science - Aeronautical Science, Aviation Workplace Safety
Embry-Riddle Aeronautical University
Associate of Applied Science - Aircraft Maintenance Technology
Chandler Gilbert Community College