An accomplished professional with nearly 22 years of cross cultural experience (Domestic & Gulf) with well known organizations across the verticals of Project Engineering(Gas treatment,gas processing units,production plant pre-commissioning ,commissioning ,start-up ,shut-down activities), Production and Relationship Management. Proficient at monitoring and following the safety and procedures. Sound knowledge of plant trip and interlock system. Expertise in handling production planning & control, resource utilization, maintenance, quality management and manpower management. Deft in addressing operational issues, resolving performance bottlenecks and achieving desired objectives. Possess excellent relationship, interpersonal and communication skills.
Overview
22
22
years of professional experience
Work History
operator
ADNOC-GASCO Ltd,GASCO HABSHAN 5-Abudhabi
Abu Dhabi (Remote)
11.2013 - Current
Last 8 years continuously top star performance person in my group(5 star rating performance holder)
Over all Block start up /shut down/commissioning excellent experiences
How to deal with toxic and flammable gasses with safety environmental situation
Assisted in training new operators, sharing knowledge of best practices and promoting a culture of teamwork amongst peers.
Provided on-the-job training to newly hired workers and team members.
Maintained knowledge of industry policies and procedures to set up and operate equipment safely.
Worked outside in all weather conditions.
Performed inspections and routine maintenance on equipment.
Collaborated with team members to ensure seamless coordination of tasks and efficient completion of projects.
Performed quality checks to identify finish discrepancies.
Reduced equipment downtime by troubleshooting issues and performing timely repairs.
Operated technical and mechanical equipment and adjusted machine settings according to work cycles.
Increased overall product quality through meticulous attention to detail during operation processes.
Consistently met or exceeded performance targets while maintaining strict adherence to health, safety, and environmental regulations.
Conducted inspection of in-process or finished product.
Assisted with equipment startups and machine installation tasks.
Set up machines to start production cycles and controlled machine settings.
Upheld quality standards through regular inspections of completed products, addressing any inconsistencies immediately.
Performed quality assurance tasks to promote accuracy and minimize mistakes.
Accurately documented all operational data, ensuring up-to-date records for review and analysis.
Recognized upset conditions, determining cause, and took appropriate corrective action.
Handled adjustments or modifications to machines as needed based on product specifications or changes in operational parameters.
Coordinated with other departments to address production-related issues, fostering effective communication across teams.
Conducted preventative maintenance on equipment, prolonging its lifespan and reducing the need for costly repairs.
Kept accurate records of defective units or products.
Performed equipment tests, calibrations and repairs to keep machines running smoothly and prevent malfunctions.
Optimized production workflows by analyzing processes, identifying inefficiencies, and implementing corrective actions.
Participated in continuous improvement initiatives, identifying areas for process optimization and recommending changes for implementation.
Enhanced production efficiency by implementing optimized machine settings and routine maintenance procedures.
Trained new production staff members on safe and efficient production procedures and proper machine operations.
Collaborated with other departments to optimize production workflows.
Performed general equipment maintenance and repair to minimize downtime.
Prepared reports and technical documentation of day-to-day production processes.
Cultivated a positive work culture within the team, fostering collaboration and open communication to facilitate problem-solving and continuous improvement.
Coordinated shift schedules, assigning tasks to operators based on expertise and workload requirements.
Enhanced production efficiency by implementing process improvements and optimizing equipment usage.
Conducted performance evaluations, providing feedback and coaching to facilitate professional development of team members.
Streamlined operations for increased productivity by identifying bottlenecks and addressing issues promptly.
commissioning shift panel supervisor
NES GLOBAL LLC .GASCO HABSHAN 5(UNDER JGC) - ABU DHABI
09.2012 - 11.2013
Habshan 5 gas processing Plant commissioning and start up experiences
Applied strong leadership talents and problem-solving skills to maintain team efficiency and organize workflows.
Maintained compliance with company policies, objectives, and communication goals.
Evaluated employee performance and coached and trained to improve weak areas.
Streamlined operations for increased efficiency through regular process reviews and implementing necessary changes.
DCS operator
SABIC, Saudi Arabia
07.2011 - 07.2012
Supported operations with weekly on-call rotation to maintain and provide critical system support.
Generated turnover reports for other shifts and colleagues.
Utilized advanced diagnostic tools to identify areas for improvement within the DCS infrastructure, leading to enhanced overall reliability.
Contributed to a positive work environment by fostering a culture of teamwork, open communication, and continuous improvement within the DCS operations group.
Improved plant safety by conducting regular audits and implementing corrective actions as needed.
Coordinated with production teams to meet quality standards while maintaining efficient throughput rates.
Ensured smooth operations through timely response to alarms, addressing potential issues before they escalated.
Assisted engineering teams in the commissioning and startup of new projects, contributing to successful launches.
Examined [Type] equipment and adjusted monitoring controls to maintain system integrity and peak operations.
Loaded units based on fuel levels, availabilities and capabilities.
production supervisor(DCS)
TCL industries , Malaysia
Malaysia
11.2008 - 06.2011
Established clear priorities and production quality standards.
Managed team of [Number] production associates, overseeing productive production processes and meeting all deadlines.
Mentored team members through regular feedback and performance evaluations, leading to professional growth and skill development.
Consistently met or exceeded production targets while maintaining strict quality standards, resulting in increased customer satisfaction.
Optimized workflow through effective resource allocation and scheduling adjustments.
Coordinated with other departments to maintain smooth and efficient product flow.
Enhanced production efficiency by implementing lean manufacturing techniques and reducing waste.
Maintained accurate documentation of production data, enabling informed decision-making for process improvements.
Prepared in advance for and addressed production problems, material deficits, equipment failures, and unavoidable delays.
Evaluated team member performance regularly to identify and resolve productivity concerns.
Contributed to continuous improvement efforts by identifying opportunities for process enhancements and recommending appropriate solutions for implementation.
Reduced equipment downtime by implementing preventive maintenance programs and timely repairs.
Accomplished targets and met demand by assessing equipment performance, reviewing materials supplies, and organizing manpower.
Created an inclusive work culture that encouraged collaboration and open communication among staff members at all levels within the organization.
Conducted root cause analysis on production issues for prompt resolution, minimizing negative impacts on output rates.
Junior Officer Production(DCS)
Sanmar Chemplast Ltd. India
10.2005 - 11.2008
Conducted thorough research to support project goals, identifying key industry trends and opportunities for growth.
Contributed to overall company success by consistently meeting or exceeding performance targets.
Delivered high-quality work consistently, adhering to strict standards and guidelines set forth by management.
Implemented innovative marketing strategies that increased brand awareness and boosted sales revenue significantly.
process technician (DCS)
Southern Petrochemical Ltd. India
06.2002 - 07.2005
Troubleshot technical issues, implementing solutions to maintain a smooth production process.
Contributed to the development of standard operating procedures that improved consistency across shifts and reduced training time for new hires.
Supported an environment of safety through thorough knowledge of regulations, best practices, and consistent communication with team members regarding safe work habits.
Participated in root cause analysis efforts on process-related issues, offering expertise to identify solutions quickly and effectively.
Reduced downtime for maintenance by performing regular equipment inspections and preventative measures.
Education
Higher secondary -
sri.vds jain higher secondary school
Bachelor of Chemical Technology - Chemical Engineering
Rajastan University
India
04.2018
Diploma in Chemical Technology -
01.2002
01.2002
Skills
National peoples on job training development
Attention to Detail
Problem-Solving any situation
Teamwork and Collaboration
Troubleshooting
Regular plant operation
plant start up&shut down activities
Plant erection &commissioning
P&ID Mark up skill
Equipment blind list preparation
Process isolation plan
Roles And Responsibilities
DCS: Operating yokogawa centum cs 3000 Operating different types of controllers: level ,flow, density, pressure and anti surge performance controllers. Wet and dry function test for turbine,compressors,pump Start up permissive checking Mechanical run rotary equipments Monitors all types of alarms(process alarms, system alarms, high priority, low priority alarms) Maintenance over ride systems(MOS) Rectifications of Cause and effect diagram(trip and interlock systems) Control valves stroke checking and control valve tuning Fire ,gas and toxic gas alarms checking and rectification Check process trend, check trend differences and trend comparative to other parameters Rearrange pen assignment value trends All Transmitters hand over to maintenance department Process trouble shooting involved Co ordination of process engineering job . I operate and monitor oil and gas processing plant and facilities in the assigned area as per operating procedures and as per COMPANY – HSE standards. I am reports to the Shift Controller. I am is responsible for the entire field operations of all equipment in his assigned area, and types of equipment generally consist of all or some of the following items: Pumps, compressors, turbines, storage tanks, separators, furnaces, pipelines, columns/vessels, control valves, block valves, loading arms and jetty equipment. Me also respond immediately to plant process upsets/emergencies and safety emergencies, which can include gas leaks and fires etc. I am normally the first person to observe and react to any field equipment abnormalities.
Communicate and follow instructions of the Shift Controller to carry out duties efficiently and safely. check process parameters and coordinate with the Senior supervisor So correct any deviations. carryout routine checks on equipment for abnormalities and inform Superior for prompt action. prepare the plant / equipments for maintenance ensuring adherence to standards. sign work permits, follow on-going jobs and monitor Contractors activities ensuring adherence to safety regulations and procedures. operate outside machinery and related equipment safely and efficiently as per company standards and instructions. carry out duties as Auxiliary fireman or Site Safety Officer as and when required during emergencies, as per the Facility Response Plan. Follow all relevant departmental policies, processes, standard operating procedures and instructions so that work is carried out in a controlled and consistent manner. Receive chemicals, maintain the stock/consumption register and prepare chemical batches required for the process ensuring adherence to procedures. Ensure compliance to all relevant safety, quality and environmental management policies, procedures and controls to guarantee employee safety, legislative compliance, delivery of high quality products/service and a responsible environmental attitude. prepare various key Performance Indicator commitment checklists for management perusal Handled different types of controllers: level control ,flow control ,density control, pressure control ,split range controls, temperature control .anti surge performance controllers. CRUDE OIL SEPERATOR STATION: Three phase separator operation, hp separator ,mp separator ,hp knock off drum, mp knock off drum ,hydro cyclone separator and oil splitter operations, oil distribution to pipe line headers, lights to flaring Production process objectives; Maximize oil production Minimize flaring Operate within current equipment constraints Focus on Production control variables: Mp separator water level Hp separator oil level Maximum hp scrubber level Hp separator pressure Mp separator pressure monitored Hp compressor discharge pressure Gas dehydration unit(molecular sieve driers operation and regeneration)) Familiar in Oil & Gas Processing system Main tank – Intermediate, Tank Operation – Change Over – MOV Operation – Water Disposal – Tank Evacuation – Isolation – Bottom Oil Transportation – Bottom Oil Receiving – transfer pump – Booster pump- Main pump operation – Lube Oil pressure maintenance etc. OPERATION EXPERIANCES(plant start up ,shut down, short circulation, equipment isolation ,purging, dry out ,commissioning activities and line up activities) Natural gas liquid plant/liquid natural gas plant/Acid gas remova(40000ppm H2S zone) unit: three phase separator operation ,hp separator, mp separator, mp knock of drum, oil distribution, Rich sour gas mp compression unit ,rich sour gas turbo compressor unit, mp ,hp two phase separator area, condensates stabilizer unit ,dirty sour water treatment ,clear sour water unit operations, lean gas turbo compressor unit, sweetness gas mercury removal unit(1000nanogram to 10nanogram cubic meter),gas dehydration unit, liquid dehydration unit(molecular sieve absorbers),molecular sieve adsorbers regeneration unit(heaters and chiller unit operation),natural gas sub cooled process unit(cold box, heat exchange unit),natural gas recovery unit(ethane recovery, ethane rejection unit) ,cold box chiller unit ,de methanizer column operation start up and shut down activities, residue gas compressor unit, fuel gas unit, flare recovery package compressor unit ,turbo expander –re compressor (atlas cap co) unit, propane refrigeration unit(3 stage turbo compressor ),joule Thomson valve operation Rich sour acid gas removal unit(Plant start up and shutdown experiances) HAVING GOOD WORK EXPERIENCE IN THE FOLLOWING FIELDS(NGL PLANT) Oil & Natural gas processing, Natural Gas Dehydration,.. Tank farm, Main Line pumping station , NGL recovery, Gas conditioning and crude stabilization unit. Oil, Gas and Water production & gas and Water Injection wells. Two phase bulk/three phase test separators. Multi – stage centrifugal compressor CRUDE STABILIZATION UNIT: Familiar with distributed Control System (DCS) & Supervisory Control And Data Acquisition (SCADA) operation handing. Level, Pressure Maintenance in Control Panel operation. Well fluid Oil, Gas and Water – Net oil reading , Orifice changing , Differential pressure reading. Flow meter handling – HP, MP, LP Separator handling – LCV, PVC operation. Transmitter, Controller operation – Troll Bleeding & Float Checking, Line Depressurized – Shutdown value operation, Separator Isolation, Chemical Injection pump operation etc. HEATER TREATMENT(NATURAL DRAFT &FORCED DRAFT HEATERS OPERATIONS) BMS SYSTEMS, Burner start up and shut down activities, heater dry out activities, DEHYDRATION UNIT: Familiar with Gas Gathering Startup & Shutdown, handling and temperature maintenance – Conductor Handling Re-boiler operation – Pilot Ignition system operation – TIC Operation Re-boiler Startup – Fuel gas filter separator operation and Isolation –Reflux drum and still column temperature maintenance – PH value maintenance, stripping gas etc GAS COMPRESSOR(turbo driven and motor driven compressors): Multi – stage gas compressor startup & shutdown – Cylindrical Lube Oil Maintenance – Compressor unit pre lube oil level maintenance. Engine crank case oil level maintenance. Scrubber pump operation – Fuel gas filter separator operation and Isolation – Recycle PCV operation – Temperature logging suction Discharge valve leaking – Engine cylinder function – cylinder fire order – Fuel gas Burning – Coolant water supply SDV & BDV operation, Trouble shooting etc., Crude rich sour Gas Processing- Hydrocarbon Processing Units Liquid natural gas separation /stabilizer cascade unit operations-Butane oxidation reactor operations, Hydrocarbon excess gas incinerator 890deg(steam production-12tons/hr hp steam production),Crude oil pumping operations, Distillation unit(DIB column 120meter),Gas hydrogenation process, Gas pumping station operations involved, Metering station (distribution and terminals),Mixed butane isomerization units, Mixed butane separation, Propane liquid gas separations, Self sub coolant heat exchange cold box unit, Stabilizer condensates unit, Vaporizer unit HAVING GOOD WORK EXPERIENCE IN THE FOLLOWING CRITICAL EQUIPMENTS(START UP/SHUT DOWN/MAINTAINANCE CO-ORDINATION) Centrifugal high speed hydrocarbon charge pumps(flow serve, syndane hydrocarbon pumps) ,turbo driven two stage compressor(Elliott) ,motor driven Elliott centrifugal compressor, regeneration natural draft burner operation, dosing piston pumps, valve operations, triple effect evaporator ,vacuum pump, ejectors ,instrument valves, transmitters, manual isolation valves ,level gauges checking and calibration, power extraction turbine ,lube oil pump ,tubular reactor catalyst loading and unloading, hp steam boilers(50tons/hr), Hydrocarbon incinerator (900deg) start up and shut down Ethylene cryogenic loading ,unloading compressors Ethylene storage and charge pump . Turbo expander-re compressor start up and shut down activities GAS Processing distillation Unit –UOP Technology (once through flow hydrogen processing units) Gas separation units (UOP technology),Hydrocarbon isomerizaion process, Stabilizer column operations(30trays-sieve tray types)-Lights Separations, Dehydration distillation column( 8trays-sieve types,3 trays-bubble cap trays),Ortho-xylene vacuum distillation columns.(23 trays-valve trays),De Iso butanizer column operations(118 trays-T types valve trays,2 trays –chimney trays)-Butane And Heavies Separation Normal start up shut down activities involved, Column re boiler start up & shut down activities, Emergency shutdown activities involved distillation column units, Lights end-fuel gas receiver systems TUBELER REACTOR CATALYST LOADING /UNLOADING EXPERIANCES FOR BUTANE OXIDATION PROCESS Operating Butane /propane oxidation plant I have experiences 15000tubes Catalyst loading and unloading (V2O5-VANADIYUM PENDOXIDE CATALYST) by using vacuum system Molten Salt loading unloading to salt bath cooler experiences Gas cooler start up and shut down and handover to mechanical department Gas cooler bundle cleaning activities INSTRUMENT AIR COMPRESSOR: Instrument air compressor startup & standby instrument compressor changeover-Oil pressure maintain-Coolant water supply – Pre filter & After filter operation – Drier Isolation – Receiver Instrument compressor isolation – Load & Unload system etc. Boiler operation: Raw water sump operation – Chemical injection – Soft water tank operation – Boiler operation – TPI & DAP Tank Operation- Temperature maintenance etc Waste water treatment Receiving sump level maintain – Surge bound change over – Equalizing tank operation – TPI & DAP Tank Operation Agitation tank operation – Final Clarification disposal sump – all pump operation – Chemical injection etc. Water injection All pump operation – Lube oil pressure maintain cooling water pump operation Lube oil level maintain – Main break operation – Chemical injection – Water sample – MOV operation – Vibration check – Speed trouble shooting etc. Acid job: Drill water, Corrosion inhibitor, Surfactant and Hydrochloric acid are used. Take sufficient pressure from well. Close flows line value. Close ram and put 300-psi press in annulus. Open kill line value and start pump acid, pump diesel close kill line valve. Oil and gas study Watching the clock manifold. when the flow became study divert the flow. Keep separator study. Check oil and water level, analysis API gravity and BS&W determination, pressure, gas temperature, differential in inches, flocha meter reading of oil and water line changing the choke in manifold and orifice plate in separator. Not down above readings. Repeat the test by changing the choke and orifice plate. Take oil for chemical test, H2S testing, calculates the quantity of natural gas oil and water percentage. Repeat the testing at different zones. Other important operation Orifice and Choke changing – Pig launching and Receiving – Flow chart zero setting – Water & Oil sample procedure – Condensate column sample – Glycol test – PH valve – Dew point maintain – demulsified, Corrosion & Scale inhibitor injection rate limit setting etc. Valve operation PCV (Pressure Control Valve) – LCV (Level Control Valve) – PSV (Pressure Safety Valve) – NRV (Non Return Valve) – ESD (Emergency Shutdown) – PSD (Process Shutdown) – BDV (Blow Down Valve) – SSV – SSSV – FCV (Flow Control Valve) – Gate or Block valve – Ball valve – MOV (Motor Opening Valve) – Check valve – Needle Valve – 3 & 4 Way valve – Butterfly valve etc. Equipment handled Bulk and test separates, Two phase, Three phase separator, Gas glycol recovery scrubbers, condensate surge vessels, hydrocarbon flash drum, Cartridge and charcoal filters, Heat exchangers receivers, Centrifugal and Reciprocating gas lift compressors (Solar and Ruston), Instrument air compressors hot oil systems, Furnaces and heaters, Demag blowers. Shipping pumps, Reciprocating and Centrifugal pumps, Flocco meter, Neislo meter, Surface, flow control equipment. Cameron type FL. Gate valve, Cameron Solid Block X trees etc PRE-COMMISSIONING PERIOD :Leak testing, all type of cleaning, all piping check as per P&ID, steam and oil flushing, Air blowing chemical cleaning, Tightness test, card-board blasting, Testing of gasket. All vessels hydrostatic testing, pipe line testing, Inter-lock checking, PCV stock checking, prepare all utility facility like-Instrument air and plant air, Service water, Cooling water system, Fuel Gas and inert gas system sewer and drainage system. COMMISSIONING PERIOD:Blind checking & removing, inert gas charging & purging, leak testing, de-pressurization, vessel entry, hot and cold work permit, HC charging, leak testing up to vessel operating pressure, line up the system. Controlling the bullet levels and pressure, temperature and flows, butamer reactor by-passing and start up and shut down process
Mobile
0971562645670 +91 9566453928
Email
navaneethkri@gmail.com, cuddalorekavi@yahoo.co.in
Skype Address
krishna39119
Passport Issue Date
06/07/2015
Current Employment Notice Period
2 month
Current Company
Abudhabi national oil corporation(ADNOC-GASCO)
Status
Family status provide ADNOC-GASCO
Personal Information
Total Experience: 16.7 years
Passport Number: N1087599
Passport Expiry Date: 05/07/2025
Number of Children: two daughters
Date of Birth: 06/26/1981
Nationality: Indian
Marital Status: married
Timeline
operator
ADNOC-GASCO Ltd,GASCO HABSHAN 5-Abudhabi
11.2013 - Current
commissioning shift panel supervisor
NES GLOBAL LLC .GASCO HABSHAN 5(UNDER JGC) - ABU DHABI
09.2012 - 11.2013
DCS operator
SABIC, Saudi Arabia
07.2011 - 07.2012
production supervisor(DCS)
TCL industries , Malaysia
11.2008 - 06.2011
Junior Officer Production(DCS)
Sanmar Chemplast Ltd. India
10.2005 - 11.2008
process technician (DCS)
Southern Petrochemical Ltd. India
06.2002 - 07.2005
Higher secondary -
sri.vds jain higher secondary school
Bachelor of Chemical Technology - Chemical Engineering